Part II- Delivering to the jobsite
Jack Ryals, Jackson Stoneworks, LLC, Gainesville, FL: I thought it would be interesting to read about how other companies set up their installation trucks. We use Isuzu NPR diesel trucks with a 15-foot box and a power tailgate. What hand tools are recommended for the installers? What supplies are recommended? We are in the process of building in shelving for storage of tools, supplies, sinks, bowls, etc. and would like to do a better job on this truck than on our others. A list of tools and supplies would be a helpful start.
Paul Michalec, Advanced Stone Tech, Galesville, MD: In answering this, you need to consider how much square feet of material will be loaded onto the truck each day. You can create a mammoth, 12-job flatbed with a boom system to be the “delivery slave” of an install force, which gets a little tricky in the engineering of the rack system. I’ll assume your needs are for a basic install truck for the everyday job scenario of one to three jobs per day. This is what most of us need, and it is pretty much run-of-the-mill, standard stuff.
But you still need to consider your local state Department of Transportation (DOT) laws for gross vehicle weight rating (GVWR), driver logs, weigh station responsibility, etc. The Isuzu with a 15-foot box may be a little overkill for your needs. It might expose your trucks to DOT rules, fuel tax, etc. -- which can be an operations nightmare in itself. I like to stay around a 12-foot box size, with the smallest chassis I can get away with to meet the hauling demands necessary.
We have two GMC 15-foot express vans (Box trucks), and the GVWR for one is exactly 10,000 pounds, and the other is 9,900. They don’t require the [added DOT regulations] because they are not over 10,000 pounds. Both have great headroom for tall pieces.
Remember, if your 9,900-pound vehicle is going down the road sagging, and it exceeds its GVWR, the DOT guys can still flag your truck and weigh it. If its overweight with a couple slabs of stone, you’re in trouble.
Jack Ryals, Jackson Stoneworks, LLC, Gainesville, FL: As I mentioned, Jackson Stoneworks uses Isuzu NPR Diesel 15-foot box vans for kitchen and bathroom countertop installations with a 2- or 3-man install team. Typical installations measure 100 to 200 square feet of stone, with the exception of a few larger and smaller jobs. A steel A-frame is loaded into the center aisle with a forklift at our factory, and it is unloaded individually by hand using the power tailgate at the jobsite. We plan to build a 2-foot-wide cabinet at the front of the van, leaving about 12 feet of usable space for the stone and accessories in the box van. Our vans have a GVWR of 14,500 pounds, and they are equipped with extra springs to handle the stone weight. We estimate that a 300-square-foot job is 50% larger than our norm and will add 5,000 to 6,000 pounds, plus the tools.
Most jobs require storage for the following items:
- one or two sinks
- four to six lavatories
- industrial vacuum
- battery-powered drill
- battery-powered saw
- seam setter
- rolling granite cart
- rolling slab cart
- two Makita grinders
- polishing pads
- Alpha saw
- plumbing tools
- cabinet (wood) tools
- case of silicone sealants
- case of paintable caulks
- color-matching kit
- slab-carrying grips
- slab clamps
- 2-foot level
- 6-foot level
- Luan strips for templates
- gallon cans of denatured alcohol, acetone
- paper towels
- portable saw horses
- portable lights
- two 100-foot extension cords
Antonio Almonte, SFA, River City Stone Inc., Winnipeg, Manitoba, Canada:
Some other considerations are:
- 10- to 12-inch miter saw with diamond blade
- portable rail saw
- angle iron (to clamp to fragile stones for carrying into the house)
- sink support rail system (either with suction cups or the vacuum super rails)
Our trucks have F. Barkow slab carriers on a dual-wheel, two-door extended cab chassis.