Salvaged granite will help building earn LEED Gold certification

The Gwinnett Environmental & Heritage Center (GEHC) - the first “green” county-owned building in Gwinnett County, GA - recently opened its doors in the fall of 2006. Its exterior facade consists of approximately 900 tons of salvaged Elberton granite, which was supplied by Sullivan Stone Co. of Conyers, GA.


On average, the granite pieces measure between 1 and 2 feet. “We did a mock-up,” said Project Architect Meg Needle of Lord Aeck & Sargent in Atlanta, GA, the firm that was selected from a nationwide search to design the building. “We wanted to be sure that the coursing wasn’t random. There are different ways to use stone. We didn’t want continuous horizontal or mortar joints.”

There are many reasons why the Gwinnett Environmental & Heritage Center (GEHC) is a one-of-a-kind project that should be recognized for its purpose and design. Built as an educational center to serve as a working model of ecologically sustainable design, the two-story, 59,000-square-foot facility is the first “green” county-owned building in Gwinnett County, GA. Its exterior facade features approximately 900 tons of salvaged Elberton granite, which not only helps qualify it for LEED Gold certification, but also creates a timeless piece of architecture.

The facility - developed through a collaboration of the Gwinnett County Board of Commissioners, the Gwinnett County Public School System, the University of Georgia and the Gwinnett Environmental & Heritage Center Foundation - was designed by Lord Aeck & Sargent of Atlanta, GA. The firm was selected from a nationwide search.

“The architects captured what we were after from their first rendering,” stated Steve Cannon, GEHC executive director. “We wanted features that would illustrate to the development community that you can have a beautiful building with ecologically sound options that - although they may cost more initially - will save money in the long term. Lord, Aeck & Sargent’s sustainable design experience and innovative ‘green’ design ideas made them our architecture firm of choice.”

According to Project Architect Meg Needle, Lord Aeck & Sargent has embraced using salvaged stone for years. “Way before LEED certification came along, our designs have always tried to use regionally associated materials,” she said. “That’s just one of the things that we are lucky here in Atlanta to have access to - granite. Granite from Elberton is used in a wide variety of buildings. It’s basically waste left from the monument industry.”

The architect explained that the goal of the center, which is projected to use 75% less potable water and 35% less energy than a conventional building of the same size, is to provide an educational facility for the general public and K-12 county schools with a main emphasis on sustainability of water conservation. Also, it was designed to showcase sustainable building.

As for the granite, it was decided from the beginning to use the material. “We liked the aesthetics of it,” said Needle. “It’s a very economical way to get masonry. It has a rugged vernacular that goes with regional construction, and it also is attractive from a LEED standpoint. It’s competitive with the prices of brick and other masonry.”

And according to Needle, the client favored the design concept from the start. “They were definitely on board with it,” she said.



The decision to use granite for the exterior was made early on, according to the architect. “We liked the aesthetics of it,” she said. “It’s a very economical way to get masonry. It has a rugged vernacular that goes with regional construction, and it also is attractive from a LEED standpoint.”

The salvaged stone

On average, the granite pieces measure between 1 and 2 feet. “We did a mock-up,” said the architect. “We wanted to be sure that the coursing wasn’t random, but consistent. There are different ways to use stone. We didn’t want continuous horizontal or vertical joints, but wanted each individual stone to be in a nominally orthogonal position. We talked about mortar joints and how they would be tooled.”

The granite was supplied and installed by Sullivan Stone Co. of Conyers, GA. “We go out to the saw yards where they cut monuments and make mausoleums,” said Jim Sullivan, company owner and Chief Executive Officer. “When they get a sawn block in there, which is called a ‘junk’ and is approximately 4 x 5 x 8 or 9 feet long and about 24 tons, they saw it into a square that they can work with. The slabs that come off it are considered scrap. [Also], any grave markers or tombstones that have been blasted with marks are scrapped too.”

Sullivan explained that some of the granite pieces that were used for the project even have people’s names on the back of them. “It meets LEED goals because it is in the right range of mileage,” he said. “And, even the leftover stone on the jobsite we beat up and used for rip rap in the drainage ditches.”



Built as an educational center to serve as a working model of ecologically sustainable design, the 59,000-square-foot GEHC stands two stories tall and sits on 233 acres of land.

Securing the granite pieces

Both the architect and mason explained that a special anchoring system was specified, which created the most challenging aspect of the job. “We were trying to maximize energy conservation, so we wanted the insulation thorough,” explained Needle. “I spent a lot of time with the masons - especially during the mock-up.”

The mason explained that seismic ties had to be used to secure the stone pieces to a concrete wall. “The way they had to go up was real intricate because of the design,” said Sullivan.

To the exterior of the concrete wall, there is 2 inches of rigid insulation, drain mat and the 5-inch nominal granite, according to Needle. “To preserve the integrity of the insulation and accommodate the random coursing of the granite, a three-part galvanized anchorage system was used to secure the granite to the structure,” she said. “It is comprised of L-shaped anchors that are fastened to the wall and extend through the insulation at regular 16-inch intervals coordinating with the insulation panel joints. There is a cane bolt that is threaded through holes in the anchors to the exterior of the insulation and drainage mat tying three anchors together. Loose triangular wire ties are free to slide up and down on the cane bolts to match the actual stone coursing.”

In total, the project took about 18 months to complete. “The masons did a great job,” said the architect. “They flew through it.”



The granite was supplied and installed by Sullivan Stone Co. of Conyers, GA. “We go out to the saw yards where they cut monuments and make mausoleums,” said Jim Sullivan, company owner and Chief Executive Officer.

A multi-functional center

The GEHC, which sits on 233 acres, blends indoor and outdoor classroom space, exterior landscapes and exhibits, a museum-like collection of permanent and rotating displays, and interactive learning opportunities. An orientation theater called the “Blue Planet” is located on the main level, and the lower floor includes three classrooms, additional offices, storage and mechanical space and shell space for future expansion.

The outside landscape consists of walkways and parking lots that utilize pervious paving, permitting water to seep into the ground instead of running off into storm drains. Excess storm water flows into vegetated bio-swales and constructed mini-wetlands to help contain onsite surface runoff.

Additionally, the grounds include a creek, constructed wetlands, a forest amphitheater, council rings for small groups, two covered pavilions, granite rock outcroppings, diverse native plant communities and green space with 10 miles of trails for passive recreational activities such as hiking, biking and jogging.

The Center, which opened its doors in the fall of 2006, has established a not-for-profit foundation named the Gwinnett Environmental & Heritage Center Foundation to raise funding for educational opportunities and exhibit programming.

Did you enjoy this article? Click here to subscribe to Stone World 

Jenniferadamsphoto

Jennifer Adams has been covering the stone industry since 1996 as Managing Editor of Stone World and Editor of our sister publication Contemporary Stone & Tile Design. Much of her work focuses on design, and it has also appeared in a range of consumer and shelter publications. Email:  jennifer@stoneworld.com

 

Recent Articles by Jennifer Adams

You must login or register in order to post a comment.

Multimedia

Videos

Image Galleries

Surfaces 2013 preview

Surfaces 2013 -- to be held in conjunction with StonExpo/Marmomacc Americas -- is slated for January 29 to 31 at the Mandalay Bay Convention Center in Las Vegas, NV. The show, which also includes an extensive educational program that will be held from January 28 to 31, provides a place for thousands of floor covering retailers, distributors, installers, architects, designers and builders from around the world to gather and view the latest products, get vital education, network with other floor covering professionals and conduct business.

More than 600 of the largest manufacturers and suppliers representing products in every major category, including carpet, tile, hardwood, rugs, laminate, resilient and stone, are expected to exhibit at the trade show. Hanley Wood, owner and operator of the exhibition, reports that they have many new exhibiting companies and returning ones who have expanded their booth size. Additionally, Surfaces 2013 will host more than 40 workshops, seminars and mini sessions led by industry experts in the fields of business, sales, marketing, installation and design. Attendees can earn AIA, NKBA, AIBD, IICRC and AIA/CES industry designation. Here is just a small sampling of some of the displays that will be present at Surfaces 2013.

THE MAGAZINE

Stone World Magazine

June 2013 Stone World cover

2013 June

Stone World's June issue highlights a series of stone companies and quarries such as PBA Stone, Mag Ban, Gramil and San Gabriel Black quarry. Also, check out some exclusive coverage from the annual Vitoria Stone Fair, which took place in Espírito Santo, Brazil.

Table Of Contents Subscribe

Contemporary Stone & Tile Design Magazine

CSTD Summer 2013 cover

2013 Summer

The Summer issue of Contemporary Stone & Tile Design highlights some of the top products from Coverings 2013, which took place in April. Also, read about the designing of a custom pool and spa by Rock Solid Tile.

Table Of Contents Subscribe

Green Practices

Are you promoting green practices and the life-cycle of stone in your sales and marketing efforts?
View Results Poll Archive

The Stone World Store

How_To_Polish_&_Restore_Mar.gif
How to Polish & Restore Marble Flooring

This video will show you step-by-step how to resurface and polish marble flooring from grinding and removing lippage and scratches to achieving a highly reflective polish.

More Products

Stone Guide

cover

The directory for Stone, Equipment and Supplies - the single information resource readers turn to.

Visit Stone Guide today!

  

Stone Industry Education

stone industry educationStone Industry Education is sponsored by Stone World Magazine and Marble Institute of America. The SIE events will help you: strengthen your skills, build your business, and  increase profit in your shop.  Check out stoneindustryeducation.com to register for upcoming fabricator and installer seminars.

STAY CONNECTED

facebook logo Twitter  YouTube