Stone Column

Re-Emerging:
Maintaining the heritage of Vermont slate

October 1, 2004
/ Print / Reprints /
ShareMore
/ Text Size+
In an age where advanced technology seems to be taking over the stone industry, there are still enclaves where raw skill and timeless production methods remain the best way to approach the craft of stoneworking. One of these regions is the slate belt of southern Vermont, where companies like Taran Brothers Slate Co. of Poultney, VT, are in their third generation of slate production.

The company was founded by Joseph Taran in the 1940s, and three of his grandchildren -- Stephen, Joe and Barbara -- all work at the company today. The first quarry was started on the original family homestead in North Poultney, VT, and initial success in the slate industry led Joseph Taran to leave the farming business in 1946. In fact, Stephen Taran said that a local newspaper printed in 1946 was recently discovered, and it contained an advertisement of Joseph Taran leasing his farm.

The company's main quarry site yields all the traditional varieties of regional slate except for red, which is quarried just over the Vermont border in New York State. Barbara Taran explained that certain veins in the main pit in Poultney carry different colors, and there are specific areas to be worked for shades of green, including sea green, as well as purple, mottled and strata gray.

During the quarrying process, workers first use track drills, and then they blast to free the stone. Taran prefers to use black powder rather than dynamite, because it causes less fracturing of the stone. After blasting, backhoes are used to collect the useable stone from the quarry site.

Once stone is taken from the quarry, it is processed at one of two plants -- one for roofing and flagstone production and one for tile and structural production. During roofing slate production, slabs are split by hand, and they are then cut into manageable pieces on a conveyor saw with two cutting heads and split by hand again to the thickness needed. Final sizing is done with traditional trimmers, which have been a mainstay within the industry for decades. Nail holes are added as needed, and the roofing slates are finally packaged for shipment. The most commonly requested size of roofing slate is 18-inch randoms, although a broad range of sizes are kept in stock.

Tiles are made from “rough stock,” which is essentially smaller slate slabs that do not make larger-size items, cutting down on waste and using as much of the stone as they can. The tiles are created through a series of grinding and sawing operations, and a broad range of tile sizes are produced by the company. Barbara Taran explained that the company always keeps a strong inventory of tiles in stock in several sizes, because its customers are always working on tight timeframes and do not want to inventory much stone. Among the sizes regularly kept in stock, 12- x 12-inch tiles are the top sellers for the company.

Overall, roofing products comprise 65% of the business, while tiles are 35% of production. In addition to roofing slate and tiles, byproducts of the production process are made into crushed stone for drainage or landscape applications. Also, random flagging is another option offered to the company's customer base.

The roofing plant and quarry has 20 workers, while the tile plant has six workers. Being located in the slate belt, Taran Brothers does not find it hard to hire people with experience, which is necessary due to the skill required to work with slate. “It's really a lost art, especially when it comes to splitting,” Barbara Taran said. To make sure the workers are secure, the company provides safety training for employees.

A large percentage of Taran Brothers' business is on the East Coast, which has a strong tradition in slate roofing, and the company also has customers in the Midwest as far away as Wisconsin and Montana.

Did you enjoy this article? Click here to subscribe to Stone World 

Recent Articles by Michael Reis

You must login or register in order to post a comment.

Multimedia

Videos

Image Galleries

November 2013 Stone Products Gallery

Take a look at some of the latest stone industry products.

THE MAGAZINE

Stone World Magazine

April 2014 stone world cover

2014 April

In this month's issue of Stone World, check out an extensive preview of Coverings 2014, which will be celebrating its 25th anniversary in April. Also learn more about various types of limestone that were used to build private residences.

Table Of Contents Subscribe

Contemporary Stone & Tile Design Magazine

CSTD_Spring2014_Cover.jpg

2014 Spring

This issue of Contemporary Stone & Tile Design includes our annual focus on Kitchen and Bath design

Table Of Contents Subscribe

Training Program

How formal is your training program for new employees?
View Results Poll Archive

The Stone World Store

How_To_Polish_&_Restore_Mar.gif
How to Polish & Restore Marble Flooring

This video will show you step-by-step how to resurface and polish marble flooring from grinding and removing lippage and scratches to achieving a highly reflective polish.

More Products

Italian Trade Commission Coverings exhibitor preview

Italian Trade Commission logo 2

The Italian Trade Commission is presenting a large group of the most innovative and internationally renowned Italian suppliers of dimensional natural stones. We hope your busy schedule will allow you to join us for a “genuine” espresso in booth N. 4045 and explore the exciting Italian natural stone resources offered by our exhibitors. Check out Italian stone producers exhibiting at Coverings 2014 here!

  

Stone Industry Education

stone industry educationStone Industry Education is sponsored by Stone World Magazine and Marble Institute of America. The SIE events will help you: strengthen your skills, build your business, and  increase profit in your shop.  Check out stoneindustryeducation.com to register for upcoming fabricator and installer seminars.

STAY CONNECTED

facebook logo Twitter  YouTube