Making the transition to stone processing



While Ber-Oner Mining Inc. has been in operation since 1987, the company did not start working in the stone industry until nearly a decade later. Based in Istanbul, Turkey, it initially established itself as a leader in mining non-ferrous metals such as zinc, lead and copper. It was in 1997 that the company switched gears and seriously committed itself to becoming a player among Turkish marble producers.

Today, Ber-Oner operates several quarries, which are scattered throughout various areas of Anatolia. Currently, travertine blocks are supplied through two different sites - one for Noce and one for Medium travertine - which the company owns. Other materials produced by Ber-Oner include limestone, onyx, Verde Giada, Red Milas and Perlato, which are only available in blocks.

Additionally, the firm has a manufacturing plant in Diyarbakir, which spans across approximately 3 million square feet, with about 86,000 square feet of space allotted for stone processing. According to Ber-Oner, it invested more than $7.5 million in this facility.

The plant is equipped with some of the most advanced Italian machinery from Pedrini. For slab processing, blocks are first cut on one of the company's collection of gangsaws, and from there, the raw slabs are automatically transported to the slab polishing line. After polishing, workers remove the slabs from the line with an overhead jib, and the slabs are prepared for shipment.

Following one of the latest developments in slab processing, Ber-Oner has also invested in a line for adding resin to reinforce stone slabs as needed. When this is desired, workers load the slabs onto the resining line with vacuum lifters, and the resin is applied automatically. To speed up the resining process, large ovens are used to enhance the curing time of the resin.

For tile processing, the blocks are loaded onto Pedrini blockcutters, which cut the stone into strips. These strips are then delivered to a full-scale Pedrini tile line, which includes cross-cutting saws, a polisher and other equipment. Quality control staff from Ber-Oner monitors the line to ensure that the final tiles meet the company's strict quality standards.

Overall, travertine and limestone are available in tiles, slabs and cut-to-size pieces. The company reports that it outputs close to 7 million square feet of finished products annually.

When looking ahead to future objectives, Ber-Oner intends to focus on offering the same high-quality service in the marble sector as it believes it has done since its beginning in the mining industry. The company plans to contribute to Turkey's growing economy by expanding its business to a worldwide market.

Jenniferadamsphoto

Jennifer Adams has been covering the stone industry since 1996 as Managing Editor of Stone World and Editor of our sister publication Contemporary Stone & Tile Design. Much of her work focuses on design, and it has also appeared in a range of consumer and shelter publications. Email:  jennifer@stoneworld.com

 

Recent Articles by Jennifer Adams

You must register or login in order to post comments.

Multimedia

Videos

Image Galleries

Vitoria 2011

Over the course of the past decade, the Vitoria Stone Fair in Brazil has made a name for itself as a major international event. The country's vast natural stone resources -- centered in the State of Espirito Santo, where the fair takes place -- have made it a draw for attendees around the world.

THE MAGAZINE

Stone World Magazine

may 2012 cover

2012 May

Check out Stone World's May issue!

TABLE OF CONTENTS SUBSCRIBE

Contemporary Stone & Tile Design Magazine

spring 2012 cover

2012 Spring

CSTD's Spring issue is now available. Check it out!

TABLE OF CONTENTS SUBSCRIBE

Stone Industry Education

How much education is necessary in today's stone industry?
See Poll Results Poll Archive

The Stone World Store

Tile_Style_for_the_Home.gif
Tile Style for the Home

This book illustrates almost 500 contemporary tile projects, with thousands of ideas for illuminating a home with the beauty of tile.

More Products

Marmomacc AIA Continuing Education Contest

marmomacc contestMarmomacc, in partnership with Stone World, is sponsoring a contest  for licensed, U.S.-based architects to win a FREE Trip to Italy to attend the Marmomacc exhibition. CLICK HERE for more information.

  

Contemporary Stone and Tile Design

spring 2012 cover

The Spring 2012 issue of Contemporary Stone & Tile Design showcases the use of stone and tile in Kitchen and Bath design. Additionally, it includes a focus on sustainability and green design as well as highlighting some of the latest tile innovations that were on display at Cevisama this year, which was held in Valencia, Spain. Check out the new issue here!

STAY CONNECTED

Facebook logo  YouTube