The Champion 5 uses a true Windows open architecture environment that handles .dxf files, allowing the saw to cut even while programming -- either at the programming office or at the machine for the next pieces. This machine is also very user-friendly, reports Prussiani. The operator requires no previous software programming experience to run the Champion 5, and the machine basically runs itself. Once the slab is set on the table, the saw will automatically cut all the .dxf shapes without any further operator involvement.
The unique Champion 5 cutting process begins by digitally photo-graphing each slab to avoid any unwanted flaws in the material, then it uses an optimization and nesting program to determine the best and most efficient cutting paths to get maximum yield from each slab, while avoiding any material flaws. Next, using the movement of multi-directional rollers and adjustable suction cups in the head of the saw, various pieces are separated to eliminate over cutting and waste, and then the same pieces are returned to their original positions. Instead of the bed turning, the saw blade rotates a full 360 degrees. The result of this unique process is a complete slab being cut every 12 to 15 minutes. In addition, each individual cut piece can be picked up and taken to a second saw blade where the reinforcement rod channel is automatically cut from the bottom, saving yet another step in the fabrication process, according to