Moving from construction to fabrication



Olympia Marble and Granite focuses on fabricating and retailing marble in Needham, MA, producing about 2,500 kitchens as well as 1,200 fireplaces and vanity tops in a year. The company has been in business for over 20 years has a long-standing history of completing residential stonework. The facility is composed of a large showroom totaling 3,000 square feet and a staff well trained in every aspect that stone fabrication entails.

The company got started after owner Charlie Zgnois visited Europe and fell in love with marble. In 1980, Zgnois was working for Senator Paul Tsongas and wound up on a trip to Carrara, Italy, for four weeks, when he decided to quit his job and go into the marble business. He first began his marble career importing stone, but that wasn't very lucrative, so he went to work for an established marble company. After working there for about six months, he took the bit of background he had in architecture from college and the good work ethic from his experience working for Paul Tsongas, and opened Olympia Marble. He established the company on the premise that still holds true today - guaranteeing his production. He stands behind his work if anything goes wrong, according to Zgnois.

The staff is a very important element for any company, particularly in the fabricating industry. “Right now we have seven sales people on the floor, 25 people in the shop, and 10 installers and measurers,” said Zgnois. “We have three teams of installers who are specialized to a certain degree. When a new employee is hired, their training includes everything from cleaning the floor to running the machines. The new hire is evaluated for his [strengths and weaknesses] and placed in the production line where his best assets will be highlighted. The foreman on our staff has been with us for five years and has a good sense of what an employee will be good at. With a background in computers and production, he gets the job done.”

Olympia Marble's facility contains many machines that are a great asset

for the company. The inventory of machinery includes an Intermac Master Stone CNC stoneworking center from AGM, three workstations with Marmoelettromeccanica routers, three Technomac bridge saws and nine hand polishers. “We recently bought one of the bridge saws last year, a tumbling machine from Technomac a year and a half ago, and the CNC machine was bought about two years ago, which increases production,” said Zgnois. “We are in the process of purchasing another CNC machine from AGM as well as looking at different types of waterjets. We are most likely going to buy the CNC machine from AGM because it will be more compatible to the one we already have, rather than buying it from another company.”

As with all companies, there are always challenges that they have to face. In the case of Olympia Marble and Granite, the biggest challenge is labor and having to train everyone as well as keeping up with the fabricators in the surrounding area of New England. The most recent challenge that the company has faced is the size of the jobs that they are completing. The big houses that they are recently acquiring are great, but they have been forced to put in a second shift, according to Zgnois.

End box:
Olympia Marble and Granite, Needham, MA

Type of work: Residential kitchens, vanity tops, fireplaces

Machinery: Intermac Master Stone CNC stoneworking center from AGM, three workstations with Marmoelettromeccanica routers, three Technomac bridge saws, a Technomac tumbler and nine hand polishers

Number of employees: 5

Production rate: 2,500 kitchens and 1,200 fireplaces and vanity tops per year

Did you enjoy this article? Click here to subscribe to Stone World 

You must login or register in order to post a comment.

Multimedia

Videos

Image Galleries

Surfaces 2013 preview

Surfaces 2013 -- to be held in conjunction with StonExpo/Marmomacc Americas -- is slated for January 29 to 31 at the Mandalay Bay Convention Center in Las Vegas, NV. The show, which also includes an extensive educational program that will be held from January 28 to 31, provides a place for thousands of floor covering retailers, distributors, installers, architects, designers and builders from around the world to gather and view the latest products, get vital education, network with other floor covering professionals and conduct business.

More than 600 of the largest manufacturers and suppliers representing products in every major category, including carpet, tile, hardwood, rugs, laminate, resilient and stone, are expected to exhibit at the trade show. Hanley Wood, owner and operator of the exhibition, reports that they have many new exhibiting companies and returning ones who have expanded their booth size. Additionally, Surfaces 2013 will host more than 40 workshops, seminars and mini sessions led by industry experts in the fields of business, sales, marketing, installation and design. Attendees can earn AIA, NKBA, AIBD, IICRC and AIA/CES industry designation. Here is just a small sampling of some of the displays that will be present at Surfaces 2013.

THE MAGAZINE

Stone World Magazine

SW May 2013 cover

May 2013

Stone World's new issue includes a feature on the restoration of St. Joseph Cathedral in Sioux Falls, SD as well as an inside look at the Artisan Group’s annual fabrication event in Austin, TX.

Table Of Contents Subscribe

Contemporary Stone & Tile Design Magazine

CSTD Spring 2013 cover

2013 Spring

CSTD's Spring issue features a special on Kitchen and Bath renovation. This edition also takes a look at the continuing popularity of quartz surfacing.

Table Of Contents Subscribe

Business Staff

How is your business currently staffed?
View Results Poll Archive

The Stone World Store

Tile_Style_for_the_Home.gif
Tile Style for the Home

This book illustrates almost 500 contemporary tile projects, with thousands of ideas for illuminating a home with the beauty of tile.

More Products

Stone Guide

cover

The directory for Stone, Equipment and Supplies - the single information resource readers turn to.

Visit Stone Guide today!

  

Stone Industry Education

stone industry educationStone Industry Education is sponsored by Stone World Magazine and Marble Institute of America. The SIE events will help you: strengthen your skills, build your business, and  increase profit in your shop.  Check out stoneindustryeducation.com to register for upcoming fabricator and installer seminars.

STAY CONNECTED

facebook logo Twitter  YouTube